Modular Pipework & IBC Heating Systems
Heating for Storage Systems
IBC jacket heaters are a revolutionary system for heating the contents of IBCs so that they flow more easily. We provide a range of heated IBC jackets that can be fitted over virtually any shape of IBC. The system is provided as a removable heated jacket, either with an integral or separate, unheated lid. We also supplies a range of pads that fit to the inside walls of collapsible containers. IBC heaters can be used for both internal and external applications.
The heated IBC jackets use a patented, low voltage carbon polymer technology to provide the heating. The construction is in two parts: a heated jacket that surrounds the walls of the IBC and a removable, insulated lid. Unlike other forms of heating, there are no hot spots. We also produce unheated jackets that are suitable for materials where insulation only is required to retain heat.
Many materials become viscous at room temperature, notably sugars, fats, surfactants and a variety of chemicals. These materials present users with a number of challenges:
- Without heating, the product cannot be discharged quickly enough from an IBC into the manufacturing process, even at room temperature.
- As the IBC empties, the static head falls, further reducing the flow rate.
- To keep production flowing, it is often necessary to replace the IBC before it is completely empty, meaning that product is either wasted or returned to the supplier.
- Alternative IBC heating systems can create hot spots that can burn the product or even the IBC itself. In addition, accurate temperature control can be difficult.
Using a heated IBC jacket solves these problems:
- Heating the IBC significantly reduces the product viscosity, thereby improving flow and reducing decant time.
- The yield is significantly improved, with virtually no product being left behind inside the IBC, thereby reducing costs.
- The low voltage system uses only a small amount of energy and it is possible to heat a full IBC from 20°C to 40°C for less than £1 (?1.50/$1.80).
- The even temperature distribution eliminates hot spots and the temperature can be controlled to suit the users' needs.
PAR can also supply Base Heaters and Drum Heaters, please enquire with your nearest sales office.
Heating for Modular Pipework
In response to market demand, we have developed a revolutionary modular pipework heating system. This enables more rapid installation and provides higher standards of hygiene, improved health and safety, energy savings, and improved temperature control. The system comprises modular, heated pipe sections that are manufactured off-site.
Key Features:
Reduced energy costs. Because our pipework heating system uses our unique low voltage carbonbased polymer, and only switches on when the temperature of the fluid drops below its pre-determined level, energy is conserved. So are your finances.
Higher standards of hygiene. Unique outer cladding with the option of 316L stainless steel ensures the very highest levels of hygiene.
Rapid installation time. Inditherm's low voltage heating pads are secured to the pipework, along with insulation and cladding, in a factory setting, prior to transport to the site. This allows very rapid installation and reduces health and safety issues on site.
Tight temperature control. This system will allow the temperature to be managed to within 1°C, ensuring you have complete control of your process at all times.
Installation Options
There are two types of modular pipework heating system available, professionally engineered to suit your specific needs:
Option 1: Conventional cladding made of stainless steel or AluzincTM secured in position by rivets.
Option 2: Rigid, welded 1.4mm thick stainless steeel cladding with 3mm welded end caps. For use where hygiene is critical.
Typical Applications:
- Fats
- Oils
- Chocolate
- Glucose
- Liquid sugars
- Syrups
- Chemicals and surfactants
Technical Specification:
Temperature Range : Ambient up to 120°C.
Pipework: Material to suit user requirements. Minimum outside diameter 37mm (1.5"); maximum diameter 300mm (12").
Heating Pads: Conductive polymer bonded onto silicon coated glass cloth and laminated. Taped to pipe with glass tape.
Insulation: To suit application and to minimise heat loss. Typically 40mm of rigid phenolic foam or 50mm foil-faced mineral wool.
Cladding (Option 1): Stainless steel or Aluzinc cladding to suit application with swaged end caps. All seams mastic sealed.
Cladding (Option 2): 1.4mm welded stainless steel cladding with 3mm welded end caps.
Couplings: To suit requirement. Typically tri-clover, RJT joints or flanges.
Mounting Brackets: Steel brackets to suit site standards.
Removable Jackets: Heating sections with insulation and enclosed in reinforced chemical & water resistant covers, secured by hook-and-loop and/or removable straps. Weight to BS3424/5A: 560g/m2±25g/m2.
Mains Voltage: 115 / 230 / 415 Vac 50Hz.
Transformer Voltage: 24Vac to 36Vac.
Control Panel: IP55 rated enclosure, rated to suit the application.
Temperature Control: PID thermostat control to ±1°C.
Temp/Current Protection: Internal thermal fuse.
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